3D Animation of Resillion Technology

for James Cropper and Hoerbiger

Modern energy based on green hydrogen faces the challenge of PEM system durability. Materials operating under variable loads undergo microscopic damage that is difficult to capture with a traditional camera. Together with Nylon Coffee, we produced an advanced 3D animation of the chemical and physical processes occurring inside electrolysers for the global leader – James Cropper (Hoerbiger).

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The Challenge: How to Visualize Invisible Degradation?

The main goal of the project was to make “visible” what happens at the microscale inside an operating device. We focused on accurately replicating the critical paths of material degradation:

  • Catalyst Degradation (The Fading Spark): Visualization of the process where precious platinum particles detach, leading to a drop in system performance.
  • Membrane Damage (The Barrier Breaks): Showing the cracking and thinning of the polymer membrane, which is the heart of the PEM electrolyser.
  • Hydrogen Embrittlement (The Silent Fracture): Depicting hydrogen atoms penetrating the metal structure, resulting in silent cracks and structural weakening.
  • Fluoride Attack (The Chemical Assault): A dynamic presentation of aggressive byproducts and the “chemical storm” corroding internal surfaces.

Solution: Resillion™ Protective Technology


At the heart of the animation is the presentation of Resillion technology. By utilizing dynamic lighting effects and precise 3D models, we showcased the moment innovative protective coatings are applied. This technology allows transforming structural vulnerabilities into high value, protecting the system against:

  • Operational Stress: Caused by frequent start-stop cycles and load changes.
  • Component Deformation: Preventing elements from overheating under high current intensity.
  • System Failures: Eliminating risks associated with the low quality of individual components.
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Expert View: 3D as a Bridge Between Science and Business

In projects executed for the Deep Tech sector, our role is to translate complex engineering into the language of business benefits.

“By utilizing advanced 3D simulations, we allowed the client to present processes lasting years in just a few seconds. This is a key tool for building trust in Resillion™ technology among investors and business partners, demonstrating that we understand the challenges of modern energy.”

Business benefits from the animation production

Thanks to the 3D animation, James Cropper received a robust marketing and conference material that:

  • Demystifies technology: Explains micro-scale processes in an accessible and visually appealing way.
  • Builds competitive advantage: Precisely demonstrates component protection against degradation.
  • Supports market education: Promotes the idea of green energy and modern electrolyser applications as “heroes” of clean energy.

Frequently Asked Questions (FAQ)

1. What is Resillion™ technology in the context of electrolysers?

Resillion™ is an advanced protective coating technology developed by James Cropper that safeguards key electrolyser components against chemical and mechanical corrosion. Its goal is to transform structural vulnerabilities into durable performance value.

2. What specific physicochemical processes does the animation visualize?

The animation details microscopic phenomena such as:

  • Catalyst degradation: the process of precious platinum particles detaching and drifting.
  • Membrane damage: the polymer membrane beginning to crack and thin.
  • Hydrogen embrittlement: hydrogen atoms penetrating the metal structure, leading to silent fractures.
  • Fluoride attack: aggressive byproducts and “chemical storms” bombarding internal surfaces.

3. Why is 3D animation the best medium for the Deep Tech sector?

3D animation allows for complete control over scale and time. We can show processes occurring inside closed systems (such as the electrolyser stack) and nano-scale phenomena that are impossible to capture with a traditional camera. This enables an engaging presentation of an “invisible” technological advantage.

4. How was the technical accuracy of the presented processes ensured?

The production of the animation was based on a rigorous analysis of engineering processes. Every scene—from the “silent fracture” caused by hydrogen embrittlement to the “dynamic chemical storm” attacking surfaces—was designed according to the client’s technological guidelines to precisely reflect the nature of material degradation.

5. How does the animation build a sales narrative (Storytelling)?

We utilized a contrast in moods, moving from alarming and critical tones in scenes showing failures and deformation to a professional and optimistic tone in scenes presenting Resillion technology. This allows the viewer to intuitively understand the value of the offered solution.

6. What are the benefits of visualizing micro-scale processes for B2B clients?

Displaying corrosion points and the effects of variable loads at the micro-scale allows business partners to understand real operational risks. The animation demonstrates how even one weak component can compromise the entire system, serving as a strong argument for utilizing protective coatings.

7. Where else can such an animation be used besides a website?

The material was prepared as a robust marketing and conference tool. It can be utilized during industry trade fairs, in sales presentations, investor reports, and technical training explaining the operation of PEM systems.

If you want to learn more about the process of creating 3D materials, check out these articles:


· How to Prepare for a 3D Animation Project?
· What Are .STEP Files and How Do We Use Design Data in 3D Animations?
· Technical and Instructional 3D Animations
· 3D Animations in Advertising

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